CUSTOM MACHINING AND MANUFACTURING

 Components and assemblies produced to our customers' specifications is the minimum acceptable standard. DM&E Corporation maintains appropriate inspection facilities to assure parts shipped meet these requirements. Additional quality assurance and specialized inspection are available through independent laboratories.

 Engineering staff and facilities with proven prototype machine design capabilities. Particularly experienced in the manmade fibers industry. DM&E can provide design and drafting on latest version Autocad systems. Manual drafting, project management and design consulting also available per customer requirements.

Mori Seiki SL-6 Turning Center

 This 50 horsepower, 12-tool, slant bed lathe turns large round parts. It is especially suitable for limited quantities of large complex parts. CNC machinery of this capacity is rarely available for contract machine work in this area.

• Swing: 35"
• Distance Between Centers: 40"
• Maximum Workpiece Weight: 2500 lb.

Okuma LS-N CNC Turning Center

 Used for round parts up to 22" in diameter. Can be utilized for lower quantity complex parts as well as large quantities of components that require a machine of this capacity.

• Swing: 22" diameter (8" long)
• 12" diameter (40" long)
• Maximum Workpiece Weight: 1000 lb.

Okuma LB15 CNC Turning Center

 This high-speed machine turns round parts up to 10" in diameter. This machine generally requires a minimum 300-part run.

• Swing: 10" diameter
• Length: 20"
• Maximum Workpiece Weight: 500 lb.

Okuma MC-4VA CNC Machining Center (2 each)

 These vertical milling machines, with automatic tool changer, machine flat surfaces and/or irregular shapes and perform complex drilling, tapping, and boring operations. A fourth rotary axis permits generation of special cams and spirals. Production runs in excess of 40 parts are generally required for these machines to be efficiently utilized.

• Bed Length: 40"
• Bed Width: 14"
• Maximum Workpiece weight: 1500 lb.

HAAS VF-2, CNC 3-Axis Vertical Machining Center

 This 3 axis high performance machining center features a 10-horsepower spindle motor, 20-Pocket electronic tool changer and 160 ft. lbs. of cutting torque. Machine travels of 30" in x axis, 16" in y axis and 20" in z axis make this machine a versatile, yet cost effective machining alternative.

• Table Length: 34"
• Table Width: 14"

Lathes

 Six manual lathes are available to produce limited quantities of round parts with capacities including 54" diameter (10" long), 33" diameter (80" long), and 12" diameter (120" long).

Mills

 Nine vertical mills are used for milling, drilling, tapping and boring operations in quantities that do not justify use of CNC equipment. Most of these mills have electronic position indicators to improve accuracy and speed.

 A horizontal mill is available for sizing and shaping heavy parts.

Grinders

 Cylindrical grinding provides internal and external machining of round parts for precision control of tolerance and finish on outside and inside surfaces.

• Outside diameter: 14" maximum
• Length: 60"
• Tolerances to .0002"

 Surface grinding allows finishing of flat surfaces to control thickness and finish.

• Table Length: 40"
• Table Width: 12"
• Tolerances to .0002"

 Honing for close dimensional control of holes that have been machined on other equipment.

• Sizes from .060" diameter to 10.000"
• Depths to 12"
• Tolerances to .0002"

Saws

 DoAll automatic (10"), and additional manual horizontal and vertical saws are available.

Support Equipment

 Second operation and finishing equipment include drill presses, sand blasting, vibratory finisher, lapping, lifts, and assembly area.

Metal Fabrication

 Metal shear to 10' long and 1/4" thick; metal bending 12' x 1/4" thick; Plasma and Oxy-acetylene optical pattern cutting to 48" x 96" surface size. Heli-arc, wire and stick-electrode welding for steel, aluminum, and exotic metals. Metal parts fabrication up to 5000 lb. and 30' long can be produced. We offer a quality source of superior aluminum castings in a variety of alloys. Patterns may also be provided.

Plating and Treating Operations

 We have excellent working relationships with quality suppliers and offer sophisticated heat-treating and surface treatment. Aluminum parts may be protective anodized or hard anodized. Steel parts may be zinc, chrome, or electroless-nickel plated. Stainless steel may be electro-polished. Various additive surface treatments from aluminum oxide to teflon are easily incorporated into finished parts.

Quality Control

 The DM&E Corporation quality plan is ISO 9001 registered. DM&E is committed to provide products and services to our customers that meet or exceed their requirements. DM&E Corporation maintains appropriate inspection facilities including a 4' x 6' granite table and a Mitutoyo BH700 Coordinate Measuring Machine. This CMM provides high accuracy and consistency in dimensional measuring including: point coordinates, two and three dimensions and contours. Axial length measuring accuracy (at 20C) is 4.4 + 4.5L/1000µm. Additional quality assurance and specialized inspection are available through independent laboratories.

Engineering

 Engineering staff and facilities with proven prototype machine design capabilities. Particularly experienced in the manmade fibers industry. DM&E can provide design and drafting on latest version Autocad systems. Manual drafting, project management and design consulting also available per customer requirements. Engineering also is included within the ISO 9001 registration.

Contact DM&E with any questions you might have.

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